Foiling Nuggets

Grinding of the edges of the nuggets is not required for foiling. Roughing up the surface helps some adhesives hold better, but it depends on the viscosity of the adhesive and the degree of "roughness" of the surface. The adhesive on copper foil sticks better to a smooth than a rough surface. Try sticking it both to glass and to fine sandpaper and see which is easier to scrape off, for example. You will find the foil easily comes off the sandpaper, which is the texture of the surface you leave when grinding.

So you do not need to grind. You may need to wash them with soap and water to remove any oil that may be on the surface to ensure a good contact, however. Just put the foil on the clean nuggets. Then put a bunch of the foiled nuggets in a plastic container and shake around until all the nuggets are nicely burnished.

Check each one to ensure they are fully burnished to the nugget. Smooth any lifted parts of the foil with a fid and they are ready for soldering.

Cleaning Glass

Glass with dust, oil or other residues promotes devitrification. So first try to remove any excess of these.

Cutting without oil can avoid introducing more oils. Specially formulated cuttings fluids are available that are not oil.

Wash with only a few drops of washing up liquid of the kind without additives to keep you hands soft, or smell good. If there are soap bubbles on top of the water, you are using too much soap.

Window cleaning products are not usually appropriate, especially if they contain ammonia. A few products do not have additives that promote devitrification. One that works well for me is the Bohle aerosol cleaner (but not the concentrate).

Be careful about your rinsing water. If it has mineral salts in it, it can form nucleation points for devit.

Polish dry using plain paper towels or microfiber cloths. Change frequently and wash without softeners.

If you are grinding the edges, clean immediately before any part dries to avoid the powdered glass filling the scratches caused by grinding. Some put the ground pieces into a bowl of water immediately to keep the edges wet until cleaning can be done.

Devitrification of Edges

Devitrification often occurs on the edges of glass, and can be seen as a thin line of devitrification -often looking like smudges that won't wipe off - where the edge has flattened during the fusing. There are some ways to avoid this.

Avoid grinding if at all possible.

If you must grind, use fine heads/grits. Then clean immediately before any part of the glass dries. You may need to clean part of the glass piece before the grinding is complete to avoid any drying of the powder on the edge of the glass.

Clean well with a minimum of soap and rinse with water that does not have a lot of minerals in it. Polish well with plain paper towels or frequently changed microfiber cloths.

Window cleaning products are not usually appropriate, especially if they contain ammonia.

Avoid introducing oils from the cutter by scoring with a dry cutter or use a specially devised cutting fluid. Cleaning solutions that have additives to be kind to hands or scents should be avoided.

The edges of some glasses devitrify more easily than others. If this continues to be the case after all cleaning efforts have failed, then use a devitrification spray, but continued cleaning is still necessary. There are no short cuts in cleaning.

Removing Stick-on Lead and Film

It is possible to do this. It is a labour intensive process. You do need to be careful to avoid scratching the glass.

Cut through a lead line and carefully rip away the lead tape, being careful to not pull so hard that you flex the centre of the glass and cause it to break. You will need considerable force. The bulk of the lead is probably positioned over the film, so bulk of the the glue residue from the lead tape will come off when the film is peeled away. With a spray bottle mist the glass with white spirit and scrub using a cloth. If the glue is especially resistant use a broad wallpaper scraper and cover it with the kerosene soaked cloth to scrape the glue off. Use vinyl or latex gloves.

However, the manufacturer comments that stained glass overlay is virtually impossible to remove. It is better to replace the glass. It will save time, expense and possible tears.

Removing silicone

To remove silicone before it is cured you use a putty or other straight bladed knife to remove any of the uncured paste. Then wipe the area clean with isopropyl alcohol to remove any leftover residue.


After it is cured you should first you should remove as much of the silicone as you can with either a knife or a razor.

A solvent can them be used to remove any oily residue or any remaining silicone. It may be necessary to soak the silicone in a solvent overnight to break it down.

A list of solvents in the order of aggressiveness in attacking the silicone:
Paint thinner (mineral spirits)
Toluene
Xylene
Acetone
Methylene chloride.

When using solvents, as with any material, proper safety precautions should be observed. Material Safety Data sheets are available upon request from manufacturers. Similar information for solvents and other chemicals can be obtained from manufacturers.

There also are “Silicone Eaters” on the market now. The chemical composition is unknown, but are less messy and more expensive than some of the other solvents. Use according to instructions.

Cleaning Old Leaded Glass Panels

Please note that these procedures do not apply to painted glass.

The materials that you will need are:
· A dust mask to keep any lead oxides from being breathed
· Gloves – latex or similar that fit well and protect your hands from the chemicals
· Mild abrasives such as whiting or bathroom cleaner meant for fibre glass fittings
· Paint remover for paint and varnish
· Brushes – both scrubbing and paint brushes
· Water for combining with the cleaning agents and for rinsing

Cleaning Location
On site
Cleaning is best done with the panel flat. However, it often is a requirement that the panels be cleaned on site. This requires lots of plastic sheeting to catch the water. This should be taped at the bottom of the panel and spread across the floor. Masking tape or similar is best for attaching the plastic, as other tapes can pull paint and wall paper off. You will need lots of foamy glass cleaner to hold the moisture to the glass. Repeated applications of the foamy cleaner followed by clean water will leave the glass sparkling.

On the bench
Cleaning the panel on the bench is most desirable. First, it keeps the water and other cleaning materials from running all over the client’s house. Second, it keeps the pressure of cleaning evenly distributed across the bench rather than risking the bowing of the panel while cleaning in situ. It also allows safer application of chemical cleaning agents. It allows broken lead joints to be repaired at the end of the cleaning.

The main contaminants on old leaded panels normally are dirt, paint and varnish.
A general clean up of the dirt is to scrub. Scrubbing damp whiting on the panel is a traditional method. A more modern one is to use a cream or bathroom cleaner designed for fibre glass fittings. They are quicker and easier, but make sure they are for baths, etc made of fibre glass.

Paint and varnish can be taken off with paint remover. Both glass and paint removers are alkaline so there is no effect on glass. There is no noticeable effect on lead if you do not clean it first. If you must clean the lead, do it last.

There are some precautions you must take when cleaning old glass, especially as the surface of the lead will be a lead oxide that can get into the air. You should use a dusk mask and wear gloves. You should dampen the area around the work frequently to keep the dust from circulating.

The main requirement is that you do not apply these procedures to painted glass or panels that have some painted glass.

Regular cleaning can be done by the clients with a soft brush to keep the dirt from building up.

Removing Silicone

Before it cures:
To remove silicone before it is cured, use a putty knife to remove any of the uncured paste. Wipe the area clean with isopropyl alcohol to remove any leftover residue.

After it is cured:
First you should mechanically remove as much of the silicone as you can with either a knife or a razor. A solvent can them be used to remove any oily residue or any remaining silicone. It may be necessary to soak the silicone in a solvent overnight to break it down.

Below is a list of solvents in the order of aggressiveness in attacking the silicone:
· Paint thinner (mineral spirits)
· Toluene
· Xylene
· Acetone
· Methylene chloride.

When using solvents, as with any material, proper safety precautions should be observed.

Polishing Solder lines

Before polishing, clean the solder (see cleaning tips) and apply the patina, if any.

Use a good quality furniture polish or wax. Shake the bottle well if it is a liquid, then apply liberally to a soft cloth, or good quality paper towel, rubbing all over solder. If you have a glass with a deep texture, try to avoid this all over process, as it can be hard sometimes to remove all of the polish afterwards, and it is noticeable when it dries. Alternatively, mask off the glass from the solder.

Immediately after applying the polish, take a clean, dry soft cloth or new paper towel, and begin to gently rub the solder seams. If you are using paper towels, you will need a lot of them, as they tear up quickly. When both sides have been polished, check for any missed spots, especially along the edges of your solder seams. Also check for polish residue in tight corners and along the edge of the solder. An old toothbrush often works to remove it. If you need stiffer bristles, make sure you keep this new toothbrush separate from all the others in the house.

Glue chipping, 6

Secondary Drying and Chipping Stage

The secondary drying and chipping stage is when a small space heater can be used to warm the glass up to around 52C (125 F). Do not point the heater directly at the glass. Keep it at least one metre away from the glass. You don't want to cause the glass to get too hot and crack.

This indirect heat will cause a rapid evaporation leading to curling of the glue and the chipping of the glass surface. The glass is under extreme stress at this point and should not be handled unless absolutely necessary. On sunny days the glass can be set in direct sunlight. This is the easiest way to get the glue to chip the glass.
The chips of glue can pop off and travel some distance, so take appropriate precautions, i.e. safety glasses, gloves, aprons. You might want to place a cloth over the surface.

After all the glass is chipped, some glue may still be left on the glass. The glue is water soluble, so you can soak the glass with warm water and scrape off the softened glue. Be careful of the extremely sharp shards that are now concealed in the water.

The glue and glass shards left from the chipping process can create a big problem if not cleaned up. Because the glue is an animal by-product, cats and dogs love to eat this stuff. This can cause your pet extreme harm and even death! Dispose of the waste carefully.