Drying kiln wash

“Dry your kiln wash between coats and before firing.” 

This is a frequent statement when talking about renewing kiln wash on shelves and moulds.  The main reason given seems to be that there will be less risk of creating bubbles by evaporating moisture.  The air drying will reduce moisture in kiln is a second reason.

There are some difficulties with this statement and reasons.

Drying between coats of kiln wash means you are applying liquid over powder. This can promote clumping and streaking through a too rapid absorption of water by the dry kiln wash. Also, it makes applying kiln wash a lengthy process.  It is not like painting a door or even a floor, where you must allow drying to avoid streaks. 

Credit: Ceramicartsnetwork.org

Applying kiln wash by brushing is smoothest if all coats are done at once.  This is what happens if you spray kiln wash on your shelves and that gives a smooth surface.  If it were otherwise, drying between coats would apply to spraying too.  Drying between coats promotes streaks in the applied kiln wash that needs to be smoothed before use.  This of course, does need to be done after the kiln wash has dried.

Drying before using the shelf or mould is unnecessary. The evidence I have to offer is that I frequently fire within an hour of applying fresh kiln wash to a cleaned shelf. I have had no problems with creating bubbles or glass picking up the kiln wash. The shelf dries, with a moderate rate of advance, long before the glass settles into the texture of the surface.  It is only as the glass settles into the contours of the kiln wash that it seals air, or any other material, under the glass.

The pigment in most kiln washes is to tell you which shelves have not yet been used.  If they are fired dry at even moderate temperatures, the pigment disappears.  Then you have removed that indicator of freshly prepared shelves or moulds.

Drying of kiln wash before use in not necessary.  If you wish to be cautious, air drying will be enough to avoid any problems with moisture.