Fitting Glass in Leading

Even though you think you have cut the glass exactly to size, it always seems that some adjustment is needed to areas of a piece to fit both into the lead came and be within the lines of the cartoon.

The temptation is to trim the glass to the amount of overlap of the cartoon line.

Note the extent of the overlap of piece #7 on the right.

In the above photo it would seem to be easy to just trim the straight line off the piece.  If you look carefully at the left side of the piece, you will see a gap between the glass and the lead came.  This means something more is happening than just being too large.  If you were to cut the glass down to fit within the cartoon line at this point you would find it too small in the end.

To find out what is going on underneath the lead came, you will see that I have made a line with a felt tip pen at the edge of the came.

When pulled out from under the came the line shows there is more glass under the came at the lower left than the middle left.  This indicates that the lower left needs to be adjusted rather than the right edge.

Groze or grind the glass to an even amount of glass between the felt tip line and the edge of the glass. This may have to be done several times to get the proper fit.  In this case I used the grinder because of the extreme texture of the glass.

This photo shows the glass fits at the bottom right, but needs more adjustment at the top right.  But it does fit under the came at the left side now. The amount of adjustment can be judged by marking the glass and grinding a portion away to fit.

An alternative example of the advantages of checking the glass is fully fitted within the came is shown here.

Here the blue piece shows it is slightly too large at the top.  The temptation is to refine the edges and reduce the size slightly.  Before doing that, it is advisable to check on how the glass is fitting into the came.  Again, run a felt tip marker along the edge of the came before pulling it out to adjust the size.

This shows there is a little bit of glass not broken off at the left side of the bottom tip.  Also, there is a larger space between edge and felt tip mark on the right than the left.

The first thing to do is to take off the excess glass on the lower left of the bottom tip and try the piece again.  That may be enough to allow the glass to fit into the came and match the cartoon.

The excess glass was ground away and a little taken from the bottom right side too.

This shows that just removing that small piece of glass has allowed the blue piece to fit correctly into the came and to fit the next piece of came to be placed without causing the panel to grow in size.

When a piece of glass is too large in leading, you need to check that it is fitted properly within the came, before adjusting the outer edges.  A method to do this accurately is described.