Recovering from Devitrification

An explanation of what devitrification is, can be found in the link.

Mild devitrification is generally a smeary appearance on the surface.  Most often this can be corrected by either removing the surface, adding a flux or putting another surface over the piece.

mild devitrification
photo credit: Bullseye Glass Co.

Removing the devitrified surface

Sandblasting and grinding are two common methods of removing the surface. If you have access to a sandblaster, this is the easiest method of removing the surface.  You can remove the surface with manual methods too.  You can use wet and dry sandpapers, starting with coarse ones and proceed through grades to at least 400grit (0.037mm).  The flexibility of the sandpapers is that they can conform to uneven surfaces that tack fusing provides, to remove devitrification in depressions as well as the high bits. Diamond hand pads and sheets do the job more quickly, but are more expensive.

Acid etching is another surface removal method. There are various etching creams on the market which will remove the surface. You need to apply and leave for a long time to allow the acid to work on the glass surface.  It is best to keep the acid paste damp to enable the acid to work over a long period.  A piece of cling film will work well.

Making a new surface

You can provide a new surface by using devitrification sprays.  There are both commercial products and do it yourself ones that work.  The do it yourself product is a borax solution.  The method for making the solution is given here.

Borax powder

You also can give the devitrified surface a new one by covering it with clear powders.  Powders sifted evenly over the surface until there is a thin covering over all the piece will give a new surface concealing or covering the devitrification.  Fine frit does not work so well, as more needs to be sifted over the surface.  This will not be applicable to tack fused pieces, as the whole piece needs to be taken to a contour or full fuse to make sure the powder or frit is completely smooth.  This will make the tack fused areas flat.

Left to right - devitrified surface, powder covering, fired piece
Photo credit: Bullseye Glass Co.

When dealing with devitrification, the whole of the surface should be treated, not just isolated areas.  Treating isolated areas will most probably leave a difference in appearance between the treated and untreated areas.  It is not worth the risk of having to fire yet again.

Dealing with devitrification usually involves removing the devitrified surface or making a new one.