Wednesday, 4 December 2024

The Importance of Viscosity in Slumping

 What is viscosity?

The official definition is that it is a measure of the resistance to flow, e.g., honey vs water, or hard vs soft glass.  Honey and hard glass have greater resistance to flow. 


Importance of viscosity

In slumping, large differences in viscosity of the combined glasses will have different rates of deformation across the piece.  There is the possibility of uneven slumps as a result.  The stresses between the different viscosities may cause breaks or splits with rapid temperature rises.  Combining large differences in viscosity requires more caution in ramp rates and in annealing and cooling.  Of course, unusual results can be obtained by manipulating time and temperature.

Effect of temperature

Viscosity is affected more directly by temperature than heat and time.

Credit: Bullseye Glass Company

There are frequent statements about viscosity such as dark glass is less viscous than light, or transparent is less viscous than opalescent.  Also, Bob Leatherbarrow ran some slumping testes showing thick glass slumped less at a given temperature than thin.  Further, Ted Sawyer mentioned to me that some opalescent is less viscous than some transparent glass.   My experience is different, so I wanted to test my assumptions against theirs.

Experiment setup

25mm/1" wide strips were suspended with a span of 20cm/8".  Weights were placed on ends to avoid any slipping.  



Does comparative viscosity vary with temperature?

I fired samples at three temperatures and times
  • 600C for 30 minutes
  • 650C for 1 minute
  • 690 for 1 minute
All at 150C/hr to top temperature.  The short soak time for the higher temperatures were because the glass deformed so quickly.

Results

Bullseye glass. Span of 20cm. Fired at 150C/hr to 600C for 30 minutes

            Code - name - deformation from horizontal
0126 Light Cyan              16mm
0243 Translucent White    20mm
0013 Opaque white         21mm
1101 Clear Tekta             21mm
0100 Black                     24mm
0141 Dark Forrest Green 24mm
1122 Red                       24mm
0161 Robbins egg blue    26mm
0137 French vanilla        27mm
1427 Light amber           27mm
1428 Light violet            29mm
0303 Dusky lilac            32mm
1125 Orange                 32mm
0147 Deep cobalt blue   33mm
0113 White  (.0038)      34mm
0126 Orange                 35mm
1246 Copper blue          37mm
1320 Marigold yellow     40mm
1341 Ruby pink sapphire 40mm  
(special production)

Most opals in this test were more viscous than the transparent glasses.  There are some exceptions such as Dusky lilac, Cobalt blue, Orange.  There were some exceptions too in the transparents: black, red, light amber.

Bullseye glass. Span of 20cm. Fired at 150C/hr to 650C for 1 minute

            Code - name - deformation from horizontal
0100 Black                    26mm
0013 Opaque white        30mm
1122 Red                      30mm
1428 Light violet           30mm
0243 Translucent white  31mm
0141 Dark forest green 31mm
0161 Robins egg blue    31mm
0147 Deep cobalt blue   32mm
0126 Orange opal          32mm
1101 Clear tekta           33mm
1125 Orange                34mm
0137 French vanilla       35mm
0216 Light Cyan            38mm
0303 Dusty lilac            38mm
1341 Ruby pink sapphire 39mm
1437 Light amber          41mm
1320 Marigold yellow     41mm
1246 Copper blue          43mm
0113 White  (.0038)      45mm

Some odd results appeared in this firing.  Black deformed least and white most. But in general, the opal was again more viscous than the transparent.  Exceptions were the red, and light violet in the transparents; and among the opalescents were the light cyan, dusty lilac and white.

Also of note is that the amount of deformation was very similar for the test at 600C for 30 minutes and the one at 650C for only 1 minute.  This re-inforces the concept that time and temperature are often interchangeable, so longer at a low temperature can equal the heat work effects of a shorter soak at a higher temperature.

Bullseye glass. Span of 20cm. Fired at 150C/hr to 690C for 1 minute

            Code - name - deformation from horizontal
0013 Opaque white        35mm
0141 Dark forest green   41mm
0137 French vanilla        44mm
1101 Clear                    49mm
1428 Light violet            52mm
0126 Orange                 53mm
0303 Dusty Lilac            54mm
1437 Light amber          54mm
0113 White   (.0038)     54mm
0243 Translucent white  55mm
1125 Orange                 56mm
1341 Ruby pink sapphire 59mm
1122 Red                      59mm
0161 Robins egg blue     60mm
0147 Deep Cobalt blue   62mm
1320 Marigold yellow     67mm
1246 Copper blue          90mm

The results of the higher temperature in this test showed variations in comparative viscosity.  Some opals (e.g., dark cobalt blue, robins egg blue) were less viscous than most transparents, but some transparents (e.g., light violet and light amber) were more viscous than most opals.

The test shows wide variability in the viscosity of transparent colours at a higher temperature.  It appears that hot and deep colours are the least viscous of the transparent colours in this test.  There are also significant differences in the viscosity of opalescent and transparent glasses of the same colour.  It is apparent that not all glasses have the same rate of viscosity change with the same rate of temperature change.

Summary

This test showed that in general, the opals in the test are stiffer than the transparent from 600C to 690C with some exceptions.  It appears transparent hot colours are less viscous than the light transparent colours.  This is not the same for opalescent colours which seem to have a wider range of viscosity at these temperatures.

The similar deformation of the test glasses at 600C for 30 minutes and at 650C for one minute, shows the possibility of using lower temperatures and longer times to achieve the same effects in slumping as at higher temperatures with shorter soaks.

Viscosity and expansion rate are roughly related at lower temperatures, but both change rapidly above the softening point.  This experiment demonstrates that expansion rates vary within a single fusing compatible range of glass.  Also, glass with significantly different viscosities can be compatible, since this was all Bullseye fusing compatible glass.

It is apparent from this unscientific experiment that when preparing for slumping an important piece that combines different colours and styles, testing for relative viscosity is a good idea to determine if there are widely different viscosities.  This knowledge will enable an accommodation to be made in scheduling.

Tom Sawyer comments on the subject of viscosity:

“Viscosity is not always lower for transparent glasses than for opalescent glasses.  Opalescent glasses will begin to move more at temperatures of 538ºC/1000ºF than will transparent glasses, and even at 677ºC/1250ºF, there are still some opalescent glasses that move more than many transparent glasses.  It is only when we get to fusing temperatures that we begin to see the majority of transparent glasses moving more than the majority of opalescent glasses.  In general, it is correct that darker glasses will move more than lighter glasses – both because of their chemistries and because of their greater propensity to absorb infrared energy.”

More information on the effects of viscosity in kilnforming can be found in the ebook Low Temperature Kilnforming.

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