Showing posts sorted by relevance for query annealing. Sort by date Show all posts
Showing posts sorted by relevance for query annealing. Sort by date Show all posts

Friday, 27 December 2024

Characteristics of Some Glasses

This information has been taken from various sources. Some manufacturers may change the composition of their glasses or the published information about them from time to time. Therefore, this information can only be used as a guide. If the information about strain, annealing, and softening points is important, contact the manufacturer for the most accurate information.

The temperature information is given in Celsius.
Strain point – the temperature below which no annealing can be done.
Annealing point – the temperature at which the equalisation soak should be done before the annealing cool.
Softening point – the temperature at which slumping can most quickly occur.


Armstrong – Now made by Kokomo

Typical Borosilicate – nominal CoE 32
Strain point – 510 - 535C / 951 - 996F
Annealing point – ca. 560C/1041F
Softening point - ca. 820C/1509F

Blackwood OZ Lead – nominal CoE 92
Annealing point - 440C/825F

Blenko – nominal CoE 110
Annealing point – 495C/924F

Bullseye – nominal CoE 90

Transparents
Strain point - 493C/920F
Annealing point - (532C)  Note that Bullseye has changed this to 482C/900F for thick items
Softening point - 677C/1252F

Opalescents
Strain point - 463C/866F
Annealing point – (501C)  Note that Bullseye has changed this to 482C900F for thick items
Softening point - 688C/1272F

Gold Bearing
Strain point - 438C/821F
Annealing point - (472)   Note that Bullseye has changed this to 482C/900F for thick items
Softening point - 638C/1182F

Chicago – nominal CoE 92

Desag  Note that this glass is no longer produced
Artista – nominal CoE 94
Strain point – 480 - 510C / 897 - 951F
Annealing point – 515 - 535C / 960 - 996F
Softening point – 705 – 735C / 1302 - 1356F
Fusing range – 805 – 835C / 1482 - 1537

Float Glass (Pilkington UK)
Optiwhite
Strain point – 525 - 530C / 978 - 987F
Annealing point – 559C/1039F
Softening point – 725C/1338F

Optifloat
Strain point – 525 - 530C / 978 - 987F
Annealing point – 548C/1019F
Softening point – 725C/1338F

Float Glass (typical for USA) nominal CoE 83
Strain point - 511C/953F
Annealing point - 548C/1019F
Softening point – 715C/1320F

Float Glass (typical for Australia) nominal CoE 84
Strain point - 505-525C / 942 - 978F 
Annealing point – 540 -560C / 1005 - 1041F

HiGlass “GIN” range – nominal CoE 90
Annealing point - 535C/996F

Gaffer colour rod – nominal CoE 88

Gaffer NZ Lead – nominal CoE 92
Annealing point - 440C/825F

HiGlass
Annealing point - 495C/924F

Kokomo – nominal CoE 92 - 94

Cathedrals
Strain point - 467C/873F
Annealing point - 507C/946F
Softening point - ca. 565C/ca.1050F

Opal Dense
Strain point - 445C/834F
Annealing point - 477C/891F
Softening point – ca. 565C/1050F

Opal Medium
Strain point - 455C/834F
Annealing point - 490C/915F
Softening point – ca.565C/1050F

Opal Medium Light
Strain point - 461C/863F
Annealing point - 499C/931F
Softening point – ca.565C/1050F

Opal Light
Strain point - 464C868F
Annealing point - 502C/937F
Softening point – ca.565C/1050F

Kugler 
Clear – nominal CoE 96 +/- 2  (94-98)
softening point: - 694C/1281F
Annealing point: - 508C/946F
Strain point: - 485C/904F

Colours - nominal CoE 96 +/- 4 (92-100)
Annealing point: - 500C/932F
Strain point: - 460C-500C/860 -879F

Typical lead glass – nominal CoE 91

Lenox Lead – nominal CoE 94
Annealing point – 440C/825F

Merry Go Round – nominal CoE 92

Moretti/Effetre – nominal CoE 104
Strain Point: 448C/839F
Annealing Range: 493C – 498C / 920F - 929F
Softening Point: 565C/1050F

Pemco Pb83 – nominal CoE 108
Annealing point – 415C/780F

Reichenbach - 

nominal CoE 96 +/-2 (94 -98)

Annealing range; - 470C-530F/878F-986F; Ave 510C/950F

nominal CoE 104  no further information at present.



Schott Borosilicate (8330) nominal CoE 32
Annealing point - 530C/987F

Schott “F2” Lead – nominal CoE 92
Annealing point - 440C/825F

Schott “H” & “R6” rods - nominal CoE 90
Annealing point – 530C/987F

Schott “W” colour rod – nominal CoE 98

St Just
MNA
Strain point - ca.450C/843F
Annealing point – ca. 532C/ca. 991F

Spectrum
System 96 – nominal CoE 96
Transparents
Strain point – 476C  +/- 6C  /  890F +/- 11F
Annealing point – 513 +/- 6C  /  956C +/- 11F
Softening point – 680 +/- 6C  /  1257F +/- 11F
Opalescents
Annealing point – 505 -515C  /  942 - 960F

Spruce Pine 87 – nominal CoE 96
Annealing point – 480C/897F

Uroboros system 96 – nominal CoE 96

Transparents
Strain point - 481C/899F
Annealing point - 517C/964F

Opalescents
Strain point - 457C/855F
Annealing point - 501C/935F

Uroboros - nominal CoE 90

Transparents
Strain point - 488C/911F
Annealing point - 525C/978F

Opalescents
Strain point - 468C/875F
Annealing point - 512C/955C

Wasser - nominal CoE 89
Annealing point – 490C/915F

Wissmach
Wissmach 90
Annealing point - 483C/900F
Softening point - 688C/1272F
Full Fuse - 777+

Wissmach 96
Annealing point - 
483C/900F
Softening point - 688C/1272F

Full Fuse - 777+ / 1432+


Wednesday, 5 July 2023

Coe and Annealing

If you have changed CoE (i.e., the manufacturer), then the annealing temperature is different. If you don't correct that, it's never going to work quite right.

 

I have several problems with this statement.

CoE does not determine the manufacturer. There are several manufacturers who claim to manufacture fusing glass to the same CoE.

No manufacturer makes to one CoE. All manufacturers have to vary the CoE of a particular glass to balance its viscosity. The CoE is a dependent variable. It depends on what the viscosity of the colour is. Spectrum at one point stated their System96 glass had a 10-point variation in CoE number. Oceanside will be no different. Bullseye have stated a 5-point difference. Other manufacturers have not stated their variations.

No manufacturer can guarantee compatibility with another’s. This is because the ingredients to make a fusing range of glass varies from one manufacturer to another. These variations can make the glass incompatible. To determine if you can combine two glasses from different manufacturers you need to do the compatibility testing yourself. The CoE number does not determine the temperature characteristics of the glass either. 

Annealing 

Having got my disagreements with the statement out of the way, I can go on to looking at differing annealing temperatures. There is a difference between annealing point and annealing temperature.

Annealing Range

Annealing occurs over a relatively small range between the softening point at the higher end to the strain point at the lower end of the range. The softening point is the temperature, above which the glass is so plastic that it cannot be annealed. The strain point is the temperature at which the glass becomes so solid than no annealing can occur below it.



Annealing Point

The annealing point is mathematically determined as the point at which the glass most quickly relieves the stresses within it. That temperature is determined by the viscosity of the glass. It is known as the glass transition point, and is expressed as Tg. In practice there are advantages in annealing at or below the published annealing point.

A soak above the annealing point is of no effect. Any equalisation of temperature that occurs on that soak is negated by the drop to the annealing point. It is better to spend the cumulative soak/hold time at the (lower) annealing temperature.

Annealing Temperature

The average annealing point for Bullseye is 516°C/962°F. Different formulations of their fusing compatible glass have different Tg temperatures. Research showed the best results for their thick glass is 482°C/900°F. Other research in academic institutions has shown that annealing at the lower part of the range provides a denser and stronger finished glass piece. This applies to thick as well as thin glass.

Bullseye has chosen to use a temperature 34°C/61°F below the average annealing point, based on their research. This is still about 7°C/13°F above the strain point. This approach can be applied to any fusing glass.

The strain point is approximately 43°C/78°F below the mathematically determined annealing point. If you know the annealing point you can choose to anneal – i.e., equalise the temperature of your glass – up to 30°C/54°F below that. 

This has a practical demonstration. Wissmach for some years designated 510°C/950°F as the annealing point for W96. A few years ago, they changed their recommended annealing temperature to be 482°C/900°F. The annealing results are good at both temperatures. The difference is that the annealing soak is for a in longer time at the lower than at the higher temperature. But it still provides a shorter annealing cool.

Firing with different anneal points

This apparent diversion - into annealing ranges - shows that it is possible to anneal glass with slightly different glass transition points at the same temperature. You may compromise a little for one glass or the other. You will also use longer times at the annealing temperature.

The annealing soak of Oceanside and Wissmach96 could both be at 482°C/900°F. Or, if it felt safer, it can be an average of the two. The average of the difference would make the annealing soak at 496°C/926°F. You would use a longer soak at this temperature than at the higher one. The safest would be to hold for an hour instead of 30 minutes for 6mm/0.25” of glass.

However, if the annealing point differs greatly, it is much more difficult. For example, float glass with an annealing point of 540°C/1005°F would be difficult to fit in the same firing with most fusing glass because of the wide range of official annealing points.

 

It is possible to anneal different glass at the same time if the annealing points are not widely different. Compromises need to be made.

 

Wednesday, 2 September 2020

Altering Annealing Temperatures


Sometimes  it is discovered that a kiln is firing hotter than other kilns, and you need to alter your process temperatures from the generally presented ones.  That your kiln is firing hotter than others is when you recognise the tack fusing profile of your tack fused piece is rounder than expected. 

Altering process temperature and soak times

There are two things you can do.

1)  Reduce the time at the temperature.  If the recommended schedule has the process work being done at 780°C for 15 minutes and the glass is too rounded or more like a contour fuse, you can reduce the soak time to 5 minutes, depending on how over-done the pieces are. 

2)  If the reduction in soak at process temperature does not work, then you can begin to reduce the process temperature.  Often only 5°C with a 10-minute soak is enough.  For some kilns it may be as much as 20°C again with a 10-minute soak.

Remember that the speed at which you advance to the process temperature will have an effect.  The slower you go the lower the temperature can be.  The faster you go, generally the higher the temperature needs to be.  There several factors combining to determine which is the right process temperature and soak.  Experimentation and record keeping are required to find just the right combination.

Annealing temperatures in a “hot” kiln

If your kiln fires hot, you do not need to alter the annealing soak temperature.  I have seen the recommendation that when you need to reduce the process temperature you also need to reduce the annealing temperature by the same amount.  This is not so for several reasons.

The first is that reducing the temperature of the annealing soak runs the risk of trying to anneal below the acceptable range.  These are a few paragraphs to explain.

Annealing occurs over a range.  The annealing point is the temperature at which annealing can most quickly occur.  But there is a range during which annealing can occur.  It is generally around 43°C either side of the annealing point.

If you follow the recommendations to anneal in the lower end of the annealing range, it is possible that you will start the annealing soak at too low a temperature by reducing the annealing soak temperature in line with the reduction of the top temperature.

The second is that the temperature measurement is of the air, not the glass.  On cooling, the glass is hotter than the air temperature in the kiln.  The recommendations for the annealing temperature take that into account.  So, reducing the temperature risks straying outside the annealing range.

Example of the annealing of a tack fused piece comparing temperatures of the air to the under tack stack and exposed base during the anneal soak and first cool



You should note that if you are using the Bullseye recommendations to do the anneal soak at 482°C, you already are in the lower end of the annealing range.  The average annealing point of Bullseye remains at 516°C. This new recommendation for the annealing soak is 34°C below the annealing point and any reduction of more than 9°C will put your anneal soak outside the annealing range, meaning that your anneal will be inadequate, no matter how long you soak there.

The third element relates to the annealing range.  The anneal soak can occur anywhere within that range. But the practical measure is to soak at, or below, the annealing point.  If your kiln fires hot, you do not need to alter the annealing soak temperature.  It will not matter if the glass is in fact hotter at the annealing soak than in some other kilns. 

It does not matter, because the soak at the annealing point, or lower in the range, is to equalise the temperature throughout the glass piece. The annealing point is not some magic number or temperature that sees to producing a sound piece of glass.  The soak at annealing point is to equalise the temperature to + or - 5°C within the glass.  This is referred to by the technically minded as Delta T = 5°C, or in symbols as Δ T = 5°C.  Bullseye has published a table that gives practical information on the length of soak required for this temperature equalisation for different thicknesses.

Once the temperature is equalised within these limits, you can begin the anneal cool.  This is an essential part of annealing and is designed to maintain the equality of temperature differentials during the cooling.  The rate of cooling is directly related to the length of the temperature equalisation soak required for the piece which in turn is related to the thickness of the piece.  This forms the fourth reason that starting the anneal soak slightly higher than recommendations, will not affect the annealing process adversely. The first slow cool is essential to achieving a sound piece as it maintains this small differential in temperature during the early part of the cooling into the brittle phase of the glass.

Annealing Temperatures in a Cool Kiln

Exactly the same reasoning process is applied to both hot and cool firing kilns.  You do not need to alter the anneal soak, even though it means you will start the temperature equalisation at a slightly lower temperature than the published schedules.  This is because you have to increase the top temperature to get the effect you want and so would also be annealing in a cooler kiln.  Since you are measuring the air temperature, the glass temperature will be above the air temperature and will still be in the safe annealing range.

Summary

The reasons annealing temperatures do not need to be altered if you kiln fires hot or cool are related to:
·        annealing range
·        air temperature measurements
·        rate of the anneal cool



More detailed information is available in the e-book: Low Temperature Kilnforming.

Tuesday, 14 October 2025

How do I Evaluate Some Suggestions about Annealing?

There are writings from a teacher attempting to make glass fusing simple.  Unfortunately, glass physics and chemistry are very complicated.  Attempting to avoid these complications leads to failures and other difficulties as the practitioner progresses. 

Proper annealing is one of the fundamentals to achieving sound kilnforming results.  Some suggestions have been made by a widely followed person to “simplify” the understanding of the annealing process.  Discussion of the meaning and importance of annealing can be found in many places, including here.  

Annealing temperatures
It has been suggested that the annealing temperatures can be inferred from the CoE of the glass that is being used. Discussion of what CoE is and is not can be found here and here.


Annealing temperatures are not directly related to the expansion coefficient (CoE) of the glass.  This can be shown from the published annealing temperatures for different glasses organised by presumed CoE:
·        “CoE96”: Wisssmach 96 - anneal at 482°C;  Oceanside - anneal at 515°C
·        “COE94”: Artista - anneal at 535°C
·        “CoE 93”: Kokomo - anneal between 507°C and 477°C – average 492°C
·        “CoE 90”: Bullseye - anneal at 482°C; Wissmach90 - anneal at 482°C; Uroboros FX90 - anneal at 525°C
·        “CoE 83”:
o   Pilkington (UK) float - anneal at 540°C;
o   typical USA float - anneal at 548°C;
o   Typical Australian float - anneal between 505°C and 525°C, average 515°C

This shows there is no direct relationship between CoE and annealing temperature.  Do not be tempted to use a CoE number to indicate an annealing temperature.  Go to the manufacturer’s web site to get the correct information.


Temperature equalisation soak
Annealing for any glass can occur over a range of temperatures.  The annealing point is the temperature at which the glass can most quickly be annealed.  However, the glass cannot be annealed if it is not all at the same temperature throughout the substance of the glass.  It has been shown through research done at the Bullseye Glass Company that a temperature difference of more than 5°C will leave stress within the glass piece. To ensure good annealing, adequate time must be given to the temperature equalisation process (annealing). 

From the Bullseye research the following times are required for an adequate anneal soak:
6mm /   1/4"            60 minutes
[9mm /  3/8"           90 minutes]
12mm  / 1/2"          120 minutes
[15mm  /   5/8"       150 minutes]
19mm   / 3/4"         180 minutes

[ ] = interpolated from the Bullseye chart for annealing thick slabs


Anneal Cooling
There are suggestions that a “second anneal” can be used on important pieces.  Other than observing that all pieces are important to the maker, the suggestion should be investigated.  On looking into the idea, it is essentially a second soak at 425°C, which is slightly below the strain point, rather than controlled cool from the anneal soak temperature.

It is reported that the Corning Museum of Glass considers 450°C as the lower strain point – the temperature below which no further relief of strain is possible.  This means that any secondary soak must occur above 450°C rather than the suggested 425°C. Such a soak is unnecessary if the appropriate cooling rates are used. 

Cooling Rate
Except in special circumstances, the cooling rate needs to be controlled as part of the annealing process.  Soaking the glass at the anneal is not the completion of the annealing.  Most practitioners follow the practice of choosing a slow rate of cooling from the annealing soak to some point below the strain point rather than a rapid one with a soak at the strain point temperature.

Annealing is not just the soak time (which is there to equalise the temperature), it is about the rate of the annealing cool too. The rate at which you cool is dependent on the thickness of the glass piece and whether it is all of one thickness or of variable thicknesses.

Even thickness
                                         Cooling rate
Dimension      time (mins)     to 427°C to 371°C
6mm              60                 83°C       150°C
9mm              90                 69°C       125°C
12mm            120                55°C       99°C
15mm            150                37°C       63°C
19mm            180                25°C       45°C

                                        Cooling rate
Dimension      time (mins)     to 800°F   to 700°F
0.25"              60                 150°F       270°F
0.375"            90                 124°F       225°F
0.5"               120                100°F       178°F
0.675"           150                67°F         114°F
0.75"             180                45°F         81°F

Tack fused/ uneven thickness
If your piece is tack fused, you need to treat the annealing rate and soak as though it were twice the actual total thickness. This gives the following times and rates:

Tack fused
Dimension (mm)                                Cooling rate
Actual     Calculated       time (mins)    to 427°C   to 371°C
6            12                 120                55°C       99°C
9            18                 150                25°C       45°C
12          25                 180                15°C       27°C
15          30                 300                9°C         18°C
18          38                 360                6.7°C       12°C


Dimension (inches)                                Cooling rate
Actual     Calculated       time (mins)    to 800°F   to 700°F
0.25          0.5                 120                100°F       180°F
0.375        0.75               150                45°F         81°F
0.5            1.0                180                27°F          497°F
0.675        1.25               300                16°F         36°F
0.75          1.5                360                12°F          22°F


Contour fusing requires firing as though the piece is 1.5 times thicker.  Sharp tack or laminating requires 2.5 times the the actual thickness.

Fusing on the floor of the kiln
There is a further possible complication if you are doing your fusing on the kiln floor, or a shelf resting on the floor of the kiln.  In this case you need to use the times and rates for glass that is at least 3mm thicker than the piece actually is. 

Thus, a flat 6mm piece on a shelf on the floor would use the times and rates for 9mm: anneal soak for 90 minutes, anneal cool at 69°C to 427°C and then at 124°C to 371°C.  It would be safest if you continued to control the cooling to room temperature at no more than 400°C per hour.

But if it were a tack fused piece of a total of 6mm you would use the times and rates for 18mm.  This is using the rates for twice the total thickness plus the additional 3mm for being on the base of the kiln.  This gives the times and rates as being an anneal soak of 360 minutes and cooling rates of 7°C to 427°C and 12°C to 370, followed by 40°C per hour to room temperature.  Any quicker rates should be tested for residual stress before use.


Source for the annealing and cooling of fused glass
These times and rates are based on the table derived from Bullseye research, which is published and available on the Bullseye site.   It is applicable to all fusing glass with adjustments for differing annealing soak temperatures.


Annealing over multiple firings

It has been recommended by a widely followed person that the annealing soak should be extended each time subsequent to the first firing.  I am uncertain about the reasoning behind this suggestion. But the reasons for discounting it are related to adequate annealing and what is done between firings.

If the annealing is adequate for the first firing, it will be adequate for subsequent firings unless you have made significant alterations to the piece.  If you have added another layer to a full fused piece, for example and are using a tack fuse, you will need to anneal for longer, because the style and thickness have been altered.  Not because it is a second firing.  If you are slumping a fired piece, the annealing does not need to be any different than the original firing.

The only time the annealing needs to be altered is when you have significantly changed the thickness of the piece, or the style of fusing (mainly tacking additional items to the full fused piece).  This is when you need to look at the schedules you are planning to use to ensure your heat up is slow enough, that your annealing soak is long enough, and the cool slow enough for the altered conditions.


Determining the annealing point of unknown glass

You don’t have to guess at the annealing temperature for an unknown glass.  You can test for it.  It is known as the slump point test.

This test gives the softening point of the glass and from that the annealing point can be calculated.  This test removes the guess work from choosing a temperature at which to perform the anneal soak. The anneal temperature is important to the result of the firing.  This alone makes this test to give certainty about the annealing temperature worthwhile.

You can anneal soak at the calculated temperature, or at 30°C below it to reduce the anneal cool time.  This is because the annealing can occur over a range of temperatures.  The annealing occurs slowly at the top and bottom of the range. But is at least risk of "fixing in" the stress of an uneven distribution of temperature during the cool when the annealing is done at the lower end of the range.



Do not be fooled into thinking that CoE determines annealing temperatures.  Use published tables, especially the Bullseye table Annealing for Thick Slabs to determine soak times and cooling rates.  Use the standard test for determining the softening and annealing points of unknown glasses.


Further information is available in the ebook Low Temperature Kiln Forming and in Annealing Concepts Principles and Practice 

Revised 14.10.25

Friday, 31 December 2021

Annealing Range

NOTE: completely revised 31 December 2021

After Bullseye published annealing tables for thick slabs, some people feel they need to use the lower part of the annealing range for all their glass. To determine whether or when to use these tables needs some understanding of the annealing range.

Range
The annealing range of a glass is approximately 40ºC/72ºF on either side of the annealing point, but for practical kiln forming purposes it is normally taken as 33ºC/60ºF. The annealing point is around 510ºC/950ºF for System 96; 516ºC/962ºF for Bullseye and Uroboros for example. The range for a fusing glass will be around 549ºC to 477ºC/1020ºF to 890ºF for fusing glasses. Although the upper half of that range is merely theoretical. The lower end of the range is the strain point.

The annealing soak is to equalise the temperature throughout the glass to within 5ºC. Once the annealing soak is complete, the first stage of cooling begins. This first 55ºC/100ºF below the annealing soak is essential to the adequate annealing of the glass.  And this illustrates the impracticality of annealing in the upper part of the range.  The first cool rate needs to be maintained to at least 55ºC/100ºF below the low end of the annealing range.

To exemplify this. It would be possible to start the annealing at about 550ºC/1020ºF for any of these glasses. But the slow rate of decline in temperature, following the equalisation soak, would need to be maintained for the whole range of 550ºC/1020ºF to 429ºC/805ºF, rather than just the 55ºC/100ºF from the anneal soak point. This would more than double the annealing cool time. This high temperature anneal is a much slower process, which – together with the more rapid relief of stress at the annealing point – is why the top of the range is never used for the temperature equalisation point. It is also why the Spectrum 96 soak above the annealing point was not essential.

Soak
The annealing point is the temperature at which, if all the glass is at the same temperature, the most rapid cooling can take place. To achieve that equalisation temperature (+ or – 5ºC throughout), the glass needs to be soaked at the annealing point for varying lenghts of time relating to thickness and other variables. To complete the anneal and keep the glass within that tight range of temperature, the anneal cool needs to be continued at a steady slow rate.

Lower part of annealing range
Bullseye now recommends the use of 482ºC/900ºF for  the temperature equalisation soak, but have increased the soak time from 30 minutes to one hour. Choosing to start the annealing process at the lower part of the annealing range speeds the process for thick slabs and is very conservative for thinner glass. Bullseye have not changed the composition of their glass so the anything annealed at 516ºC/960ºF for things 6mm/0.25" or less is still properly annealed.

Using the bottom end of the annealing range for thick items, means there are a fewer number of degrees of very slow cooling to the strain point. But this lower soak, or temperature equalisation point, requires a longer soak to equalise the temperature within the glass before the slow steady decline in temperature to maintain the temperature differentials within the glass to less than 5ºC.

Bullseye have found that using a temperature a bit above the bottom end – 482ºC/900ºF – with a long soak reduces the total time in the kiln, but continues to give a good anneal. In the case of Bullseye, 461ºC/863ºF is the bottom end of the annealing range according to the calculations indicated above.