Wednesday 14 September 2016

Line Widths for Cartoons


The lines for copper foil and lead cartoons need to be of different sizes.  Only a small width is required between glass pieces in copper foil.  This allowance is for the two thicknesses of foil and a space for the solder to run through from front side to the back side.  In leaded glass a wider line is needed to allow for the width of the heart of the came.

On cartoons for different methods, draw the lines in the appropriate width.  For copper foil this width is ca. 0.8mm.  This can be accomplished with a ball point pen or fine felt tip. 

For leaded glass panels, a thicker line of ca. 1.6mm is required. A bullet tipped felt pen is usually appropriate, if it is not worn down at all.

A cartoon for fused glass should use the finest line possible, as the glass pieces will be in direct contact (ideally) with each other.  As in copper foil, a ball point or fine felt tipped pen will be appropriate.


Wednesday 7 September 2016

Marker Residue on Glass

Often it is essential to make marks on the glass in preparing it for the kiln. However, sometimes these marks are visible in the final product. When making marks on glass in preparation for cutting or assembly in a fused piece, a balance needs to be struck between ease of cleaning and the retention of the marks as long as necessary. Often, when the marks are in spirit based markers, the temptation is to hope the marks will fire out without any further work. This is not a sound practice.

For the most temporary of marks use erasable markers, like white board markers. These will wipe away with a paper towel, leaving no marks after firing. These may not last long enough for your purposes though.



The next set of temporary markers are the permanent markers. These are more durable and resistant to being smudged off the glass. Most often they will fire cleanly away in the firing. But there are occasions when they don't. So it is best always to remove the marks before assembly. Usually water will remove the marks with a little rubbing. If not, then a spirit based agent will be needed. Of course then you need to remove the mineral spirit residues. I normally do this with window cleaner as used by glaziers, with no additives.


The most permanent marks are done by the paint markers. These do need spirits to remove them, or they will get fired into the glass. The removal of the mineral spirits is as for the permanent markers.


This example gives a range of colours.  It is best to use contrasting colours and I use black and white almost exclusively 

Of course, the best method of keeping marks off the glass is prevention.
In so far as possible:
  • Don't use permanent markers
  • Don't use oil in your cutter.

Temporary markers are usually all that is necessary.
Oil is definitely not necessary, merely a convenience, in your cutter.

[revised 07/09/2016]

Cutting from Cartoon

The cutting of glass directly over the cartoon without patterns is variously called trace cutting, English or European method. The advantages include a more direct process with fewer operations, making for less chance of inaccuracies.  These make this method quicker than using patterns or templates to draw or cut around. The disadvantages are that you still need to make patterns for opalescent or very dark glass, and there is no pattern to guide any grinding required.

To employ the method, use a strong contrast ink for drawing the lines of the cartoon. Draw these in the appropriate width - for copper foil (ca. 0.8mm).  This can be accomplished with a ball point pen or fine felt tip.  For lead, a thicker line (ca. 1.6mm) is required - a bullet tipped felt pen is usually appropriate, if it is not worn.

leadlightdesign.com


To cut, place the glass over the appropriate part of the cartoon and cut at the inside edge of the line. It is best to cut and break one line at a time.  Re-set the newly cut edge along the cutline and score the next line.  Break it and repeat the number of times required to cut out the whole shape.  Which line should be the first to be scored and broken is described here

Although the glass is normally only three millimetres thick, there is some possibility of a refraction of the light if you look from the side of the cutter.  As described elsewhere, you should be holding your cutter upright in the left to right plane and angled slightly back toward you so that you can look with your dominant eye along the barrel of the cutter and head.  This ensures you are directly above the cut line and do not have any refraction caused by the glass. 

Translucent glass may, and opalescent glass will, need a light box to assist in the scoring.  This increases the light coming through the cartoon and glass to enable a sharp image of the lines to be seen.  This means that if you intend using opalescent glass, your cartoon should be done on translucent paper to allow the maximum light through.

freepatternsforstainedglass.com


For black, dense and strongly opalescent glass, pattern pieces will need to be cut, as the insufficient light will pass through the glass to be able to see the cartoon accurately.


The reduction in the number of operations to guide the cutting of the glass also reduces the occasions for small errors to creep in.  It does increase the accuracy of cutting and speed of building a panel.

Wednesday 31 August 2016

Scheduling for a New Slump Mould

Often you will see statements that imply a single temperature and time is suitable for all slumping or draping.  This is not so.  In fact, slumping is a delicate balance of layup, time, gravity, shape and temperature. This applies to draping operations too.


Factors in glass forming

The balance of colour arrangement has an effect on how the glass forms.  In an extreme example of white on one side and black on the other, the forming will begin on the black side first, leading to an uneven slump. Read on - there are ways to make this effect less severe.

The length of time you are willing to wait for the piece to slump is a factor in the temperature required.  Patience is rewarded.  Longer soaks mean that lower temperatures can be used. Lower temperatures lead to less marking on the back.

The mass (often thought of as the thickness) of the glass affects how quickly the glass will form. The greater the mass, the sooner the glass begins to form. This means with heavy glass lower forming temperatures can be used, because of gravity effects.

To get glass conform to a mould with complicated shapes takes longer soaks or higher temperatures than simple shapes.  This is because the glass requires to be more plastic to get into multiple shapes, small details or sharp angles.


General Principles

Since all these factors interact, any one schedule will not do for all occasions.  The general principles for a good slump are:
  • Use a steady rate of temperature increase (rate of advance).
  • Use the lowest practical temperature to get the forming done.


The reasons for using a single steady rate of advance in kiln forming are:
  • It is much simpler to program a single rate of advance all the way to slump temperature.  
  • Glass reacts best to steady inputs of heat, allowing the whole substance to be at the same temperature as it heats up.
  • It helps avoid uneven slumps.  Glass that is the same temperature across and throughout itself is more likely to begin to form all at the same time.
  • It helps ensure that the whole of the thickness of the glass is at the same temperature, thus avoiding splits on the bottom.
  • The slow steady input of heat means the glass can be formed at a lower temperature because of the heat work put into the glass on the rise in temperature.


The reasons for using the lowest practical temperature to slump and drape are:
  • It allows the glass to begin moving before it gets sticky, and so dragging on the mould producing stretch marks and sometimes needles.
  • A low temperature slump reduces the risk of uneven slumps.  At low temperatures the glass is less likely to react to colour variations that absorb heat more quickly than others.  Where there is uneven weight, the forming is more likely to be even as it cannot react so quickly to the differences in weight.
  • The glass will be less marked on the mould side at lower than at higher temperatures.  The glass, being less plastic, will take up less of the mould texture.



Calibration of Schedules

As each mould is different, there are as many schedules applicable as there are moulds.  Bullseye has recognised this by publishing suggested schedules for their moulds.  But there are lots more moulds than the Bullseye ones.  And even for the Bullseye moulds there are a variety of variables in the glass put on top.

The point is to find a way to determine the appropriate schedule for the mould and the glass it supports.  This involves the main variables - rate of advance, top temperature and soak time - although there are others such as lay up, degree of fusing, weight and its distribution, colour variation, etc.

The rate of advance will depend on:
  • The thickness of the piece.  Thicker glass needs slower rates of advance.
  • The degree of fuse.  A tack fused piece will require a slower rate than a full fused piece.

The top temperature depends largely on the complexity of the mould shapes, although it is very closely related to the soak time.  One of the principles of slumping given above is to use the lowest practical temperature. The reason for this is to get a good result with the minimum of mould marks.

The main means of determining forming temperature and time is observation. I determine my slump temperature (normally) by what temperature I have to use for the particular mould to get the glass fully slumped in half an hour.  For more complicated moulds such as a candle bridge I would use 1.5 hours as the soak time.

There are two main methods of doing this observation.  One is to set the “one size fits all” schedule and modify it. The other is to create a new schedule by working up from the lowest temperature to the practical temperature.


Modification of existing schedule

To prepare for the modified schedule, you need to do several things.  

Get your kiln log out ready to record the information about the firing.  Record the mould shape and separator (and add a picture of the set up if you can) and include the lay up of the blank to be formed.  Also record anything you think may be relevant to the forming process for this firing.

Set your single rate of advance all the way to the top (forming) temperature and record it in the kiln log.  Begin observing the progress of the slump from 60°C below the top temperature you have set.  This involves quick peeks at approximately five to ten minute intervals.  You may not see much movement at first, but at later peeks you will see the glass progressively forming.  When the glass appears to have just touched down at the bottom, you can use that as the top temperature.  Advance the schedule to the soak portion (read the controller manual if you do not already know how to do that).  Note the temperature and time in your log book when you do this.

Continue to observe the progress of the slump but at about ten minute intervals to check on the progress of the slump.  When the slump appears complete, advance to the next segment of the schedule and note the time.  Subtract the start of the slump soak from the present time and you know how long the soak needs to be for that layup in the mould. Record that in your log book. 

When cool, inspect the slumped piece to determine if it is fully formed. Record the results in your kiln log.  If it is not fully formed, you can decide if it is practical to add additional soak time or if you need to increase the top temperature.  Only you can determine what is a practical soak time.  If you are soaking while you are away or asleep, it does not really matter how long a soak you need at the chosen temperature.  However, there are times when you need to have a piece out of the kiln to be able to put in the next.  Somewhere between these two is the practical soak time.

You may find that the glass does not need as much time as you gave it.  Record this result too.  In this case, you can reduce the top temperature in future firings until you find the best combination of temperature and time. You will have experience from watching the forming (whether slump or drape) to give an indication of the lower temperature to choose.  A general guide would be to reduce the temperature by 10C, and extend the time by at least 50% more than  what you used in the higher temperature firing.  

Record each firing with the lay up, rates, temperatures and soak times, plus the results.  When you have determined the ideal combination of factors, record the determined temperature and soak time together with the layup in your log book and on something in your mould box.  I have also used vitreous paint on the underside of the mould to indicate my standard temperature and soak time so that I don't loose the information.


Development of a new schedule

This is not as difficult as might be imagined.  It does involve a lot of peeking into the kiln, though. You start with an appropriate rate of advance for the thickness and style of fusing.  Remember that thicker glass and tack fused glass require slower advances than thinner and flat fused glass.  Set this rate all the way to your predicted top temperature.  No rapid rises with short soaks are required or desirable. Set a predicted soak time. If you are not certain, use 30 minutes as a general average. Then set the anneal soak and cool rates.

As you observe, you will see when the glass on the mould begins to form. It will generally start at about 600°C.  Peek at about 10 minute intervals from that temperature onwards toward the target.  When you see the glass begining to change shape, Change the top temperature to be about 20C higher than the initial forming temperature, and then observe after 15 mins at the new temperature. If it hasn't moved much, add 5°C more to the temperature and observe. Repeat as necessary. When the glass has a significant curve, stop the rise and soak at that temperature with the 30 minute soak.  Continue to observe at 10 – 15 minute intervals to determine when the slump is complete.  Then proceed to the anneal cool. Record rates, temperatures and times in your log book.

When you remove the piece from the kiln, check it over.  If it is not fully slumped, you can add time or temperature.  Adding time is likely to give a better surface to the glass on the mould side.  Sometimes, but not often, adding temperature will be the choice. 

It is possible that the piece will show evidence of too high a temperature or too long in the mould.  This will be clear from extensive mould marking, sometimes needles at the edges, stretch marks, or uprisings at or near the bottom of the mould.  In these cases, the temperature needs to be reduced.  Reducing the time is not advisable, as quick slumps can often be distorted or unbalanced.


Glass Types

Remember that these tests for the best forming schedule for you and your mould are only relevant to the kind of glass you are using at that moment. There will be only minor variations between Bullseye, Uroboros and Wissmach. There will be major variations between these and float glass. Separate schedules will need to be worked out for it, remembering that there are a variety of manufactures of float and they do not all behave the same as each other.  Float and other glass that is not formulated for fusing will not provide such consistent results as fusing glass, but successful schedules can be determined in the same way as for the fusing compatible glasses.



Records


Once you have calibrated the temperature and time for the mould and the layup, you will know how to schedule for that mould. Record it in your log book and also along with your mould, either in the box or on the mould.

It will be for you to decide whether you use longer times and therefore lower temperatures.  When making the decision remember the principles of slumping – steady rate of increase to the working temperature, and use of the lowest practical temperature.

These actions will give you the standard forming temperature for the mould.  It is a base from which to make variations when you use a different thickness, lay up, or degree of fusing.  

You should continue to record each of your firings with full details, because sometimes things change. This will give you a basis to diagnose what has become different. It will help avoid the cry of "this has always worked for me before."  It means you have the possibility of working back to see what, if anything has changed. If nothing has changed in your level of fusing, thickness, lay up, schedule and all those other things you record, then you can begin looking at your kiln to see what might be different.




Wednesday 24 August 2016

Slump Depth - Kiln Forming Myths 30

You can slump only 5cm or so per firing. If so, why don't drop rings fail?

This is really about a comparison of deep slumps and free drops.

Multi-stage Slump
·         The stages of a deep slump give more control of the design
·         The shape of the result is determined by the shape of the mould
·         The wall thickness will be much more consistent
·         For its size the deep slump is lighter than the drop. 
·         The multiple stage deep slump is designed to have the minimum of cold work.

Single Stage Slump
·         If you attempt to do a deep slump all at once you run the risk of ruffle around the upper edge. 
·         There are likely to be a large number of stretch marks on the outside.
·         The design will be distorted to varying degrees along the surface.
·         The wall thickness will vary greatly.
·         You lose the advantages of the multi-stage slump without gaining the advantages of a drop vessel.


Drop Ring Vessels
·         Drop rings require higher temperatures. 
·         The glass thins as it stretches through the ring, so you need to start with a much thicker blank than slumping. 
·         There will be a thick base in relation to the sides.
·         The design will stretch, and if properly designed will be very pleasing.
·         The walls of a drop vessel will vary from thick at the bottom to thin at the top.
·         The collar needs to be cut off the vessel and cold worked to smooth.
·         The process of falling through the ring needs to be monitored to avoid an excessive drop causing distortion or an insufficient drop causing the need for grinding a flat base for the vessel.




Wednesday 17 August 2016

Reversibility of Boron Nitride

After using Zyp/MR97, can I sand it off and use kiln wash?




Some people are applying boron nitride to ceramic moulds for the "smoother" surface.  Boron nitride is an excellent separator for metal moulds and casting moulds whether metal or ceramic. But it has limitations, including the price and requirement for a repeated application at each firing.  Some are beginning to wonder if they can go back to kiln wash after having used the boron nitride. Some say you cannot unless you sand off the separator.




The general experience has been that you can't apply kiln wash on top of the boron nitride. It just beads up and flows off, because the boron nitride creates a non-wetting surface that survives relatively high temperatures.  The water in the kiln wash mixture merely beads up or washes away. This means the kiln wash in suspension has no opportunity to adhere to the mould.

The most accepted way to get rid of the boron nitride is by sandblasting. Then apply kiln wash as normal. The sandblasted ceramic mould previously coated accepts kiln wash with no difficulty. In the absence of a sandblaster, you can use a sanding pad. You do need to be cautious about taking the surface of the mould when using abrasive removal methods, as the ceramic is relatively soft in relation to the abrasive materials.






The difficulty of removal of the boron nitride means that you have to think carefully about which moulds you put it onto.  If the mould has delicate or fine detail, removing the boron nitride risks the removal of some of the detail.  This indicates that this kind of mould, once coated, should not be taken back to the bare mould to change the kind of separator.


Another use of boron nitride is to spray a very small amount on a fiber strip to be used for damming. This will give you fewer needles as it provides a non-wetting surface at relatively high temperatures. This allows the glass to slide down the fibre paper without hanging up and creating the needles.

One advantage of kiln wash over boron nitride is that you do not have to reapply every firing as with boron nitride. With the boron nitride you need to apply before every firing.  It is best to use a paint brush to dispose of any lose material before giving a light re-coating. Not a whole lot is required on subsequent coatings.

If you are using boron nitride to get a smoother surface to the object, consider using a lower slumping or draping temperature, as this will also minimise mould marks.  


Wednesday 10 August 2016

Super Glue - Kiln Forming Myths 29

The use of super glue in the kiln causes cyanide gas
This is not true.  But because it is such a persistent belief, a lot of detail is given below.  In short the precautions are: 

  • use the minimum amount, 
  • use an organic gas face mask, 
  • do not wear natural fibres or gloves, 
  • let the glue cure before placing it in the kiln, 
  • have the solvents at hand while using the glue.

Super glue is frequently used as a temporary fixative in assembly of kiln forming projects. There is some concern about safety, as it is known that super glue is made from cyanoacrylate, which it is feared will break down in the kiln into cyanide gas.

Greg Rawls, a certified industrial hygienist says

"I looked at the MSDSs for several forms of super glue. The main component is Ethyl 2-cyanoacrylate, which has a TLV of 0.2 ppm which is relatively toxic. [However,] the thermal decomposition products are carbon monoxide and carbon dioxide. I did not see a reference to cyanide gas. However, as I recall cyanide gas dissociates into elemental carbon and nitrogen at about 800 F. Since you use it in such small quantities, I would not worry about it. In my opinion the worst thing that could happen is you glue your fingers to the glass."

Safety issues

To treat the safety issues seriously and determine if you feel Greg Rawls' view is justified, you need to look at the issues of toxicity, reactions, adhesion of tissue, ventilation, first aid and decomposition products in the whole context.

Toxicity
The fumes from cyanoacrylate are a vaporized form of the cyanoacrylate monomer that irritate sensitive membranes in the eyes, nose, and throat. They are immediately polymerized by the moisture in the membranes and become inert. These risks can be minimized by using cyanoacrylate in well ventilated areas. About 5% of the population can become sensitized to cyanoacrylate fumes after repeated exposure, resulting in flu-like symptoms. It may also act as a skin irritant and may cause an allergic skin reaction. On rare occasions, inhalation may trigger asthma. There is no single measurement of toxicity for all cyanoacrylate adhesives as there is a wide variety of adhesives that contain various cyanoacrylate formulations.

The United States National Toxicology Program and the United Kingdom Health and Safety Executive have concluded that the use of ethyl cyanoacrylate is safe and that additional study is unnecessary. 2-octyl cyanoacrylate degrades much more slowly due to its longer organic backbone that slows the degradation of the adhesive enough to remain below the threshold of tissue toxicity, so the use of 2-octyl cyanoacrylate for sutures is preferred.

Reaction with cotton

Applying cyanoacrylate to some materials made of cotton or wool results in a powerful, rapid exothermic reaction. The heat released may cause serious burns, ignite the cotton product, or release irritating white smoke. Users should not to wear cotton or wool clothing, especially cotton gloves, when applying or handling cyanoacrylates.

Adhesion of the Skin

Various solvents and de-bonders can be used. These include:
·         Acetone, commonly found in nail polish remover, is a widely available solvent capable of softening cured cyanoacrylate
·         Nitromethane
·         Dimethyl sulfoxide
·         Methylene chloride
Commercial de-bonders are also available.

Warnings include:
·         It is a mild irritant to the skin.
·         It is an eye irritant.
·         It bonds skin in seconds.
·         Any skin or eye contact should be copiously flushed with water and medical attention be sought immediately.
·         Do not attempt to separate eye tissues – the bond will separate naturally within a few days.

Precautions
·         Use goggles.
·         Do not wear cotton or wool clothing while using super glue
·         Ventilate the area well. Since cyanoacrylate vapours are heavier than air, place exhaust intake below work area. Activated charcoal filters using an acidic charcoal have been found effective in removing vapours from effluent air so the bench top air filters are suitable for use while using super glue.
·         Avoid use of excess adhesive. Excess adhesive outside of bond area will increase level of vapours.
·         Assemble parts as quickly as possible. Long open times will increase level of vapours.


Evaporation Effects
·         The effects of heating cyanoacrylate are not completely known. The flash point is known to be greater than 85ºC. As a precaution do not remain in the area of the kiln after that temperature has been reached.
·         The decomposition products are carbon monoxide and carbon dioxide. There is no reference in the literature to cyanide gas. It is highly unlikely that heat will cause the release of cyanide gas at any time during the heating. To be certain, you should make sure the evaporation of the glue is complete before firing the kiln.

See this tip for the use of super glue in kiln forming. http://glasstips.blogspot.co.uk/2013/12/super-glue.html


Wednesday 3 August 2016

Relieving Stress at Corners

The most frequent locations of high stress in a piece is at corners or points.  The stress seems to be concentrated there and thus they become the most vulnerable parts of the piece.



Although the above image is of a plastic drawing triangle, it illustrates the point. The stresses are concentrated at the points and right angles whether inside or at the edge. The rainbow effect of some of the stress points show that those are the location of extreme stress.  If you see any of that in your glass, you need to check for compatibility and certainly anneal it again more slowly if it is compatible.  Remember though: slow annealing of incompatible glass will not enable incompatible glasses to fit together and become compatible.

Of course, the main thing that we do is to ensure the anneal is adequate to reduce the stress at these points.  It is important in a piece that has points, right angles and other abrupt changes in angle that you are more conservative in your annealing soak and cool. 

Further, if you are tack fusing, the stresses will be greater than on a full fuse. This is because the pieces of glass are not fully incorporated and tend to expand and contract independently of each other and of the main piece.  Also, the lower glass is shaded from the heat by the upper pieces on heat up. On cool down, the lower glass looses heat more slowly.  These two main effects, although there are others, require that the annealing is done much more slowly - two to four times more slowly than a piece of the same thickness.


One simple means of reducing stress before the start of the fusing process is to nip the corners off.  And slightly round the internal angles.  This requires only a very small piece to be taken from the corner or point to reduce the stress in the final piece. This is particularly important in tack fusing projects.

This nipping of the corners also removes the frequentl sharp points that some right and more acute angles develop during the cool down.  Glass, even of 6mm and more expands with the heat of the fusing.  As it cools toward the annealing temperature, it contracts.  The glass at the corners has to contract further than the edges, and so leaves a sharp point where it was unable to fully round. Removing only a small piece of glass from the corner removes enough mass to counteract this effect of contraction.

Wednesday 27 July 2016

Hot Short Firings - Kiln Forming Myths 28

The hottest temperature for the least time always gives you best results.

It is difficult to imagine where or how this instruction arose.  Just as “low and slow” is not always the answer, so this also has its application, but not as a general practice.

In general, I try to get my fusing work done in 10 minutes at the working temperature.  Any less time there and I feel I am trying to go too fast. 

Advancing very fast normally requires a higher temperature than a slow advance, to get the same result.  Also with a higher temperature you do not need to have as long a soak as at a lower temperature.

It is more difficult to get repeatable results with fast firings.  A more controlled rate of advance will allow the controller to cope with any variations (e.g., power, or mass of material being fired) present. 

But you need to know why you are doing the AFAP for as short a time as possible.  It can be useful for small and jewellery scale items.  It certainly is not applicable to larger or thicker items. 

For slumping, it may be that the reverse of the headline suggestion could be the appropriate response.  Slow advances allow the glass to gently conform to the mould without excessive stretching.  This is also helped by using a low temperature and a long soak. 


These observations show that the injunction may be appropriate for some work, but most kiln work is better done with a slower, lower, longer approach.  This means slower rates of advance, lower target temperatures, longer soaks.

Wednesday 20 July 2016

Spacing of Pieces on the Shelf

It is natural that we should want to put as much onto the shelf as we can to maximise the number of pieces from each firing.  But, when you are placing the pieces remember that glass expands as it heats up. When the glass is at its maximum expansion, it will be much less viscous than at lower temperatures and so will stick very easily to any neighbouring piece it touches.

Although the final size of a two-layer piece is the same at the end as the beginning, they do expand to a larger size during the fusing process.  My experience shows me that a 6mm piece can expand as much as 5mm, depending both on temperature and size.  This means that I treat 10mm as the absolute minimum space between pieces. But, because of the size of my fingers, my normal minimum placing is 20 mm apart as that is a comfortable space between my fingers and the other glass.

Thicker pieces expand to become larger after fusing than they were at the start. These pieces spread more during the firing than the 6mm piece.  A 9mm piece may expand by about 3mm at the finish – depending on size and temperature.  But during the firing, it may expand as much as 9mm. This means that 20mm is an absolute minimum between pieces that are 9mm thick at the edges, even though they may be only 6mm over most of the area.

The tip is to avoid over-filling your kiln shelf.  By trying to get too much production in one firing you may find a number of pieces stuck together at the end, thus eliminating any savings on glass or space. 

Wednesday 13 July 2016

Didymium Lamp Working Glasses - Kiln Forming Myths 27

Lamp working glasses can be used to look into the kiln at high temperatures.

Definitely not! 

Didymium glasses are used by lamp workers to protect eyes against sodium flare – the yellow glow coming off the glass in the torch flame.


In kiln forming, the radiation that our eyes need protection against is infrared.  Welders’ goggles do this, but didymium glasses do not.  Welders goggles and helmets are much cheaper too.

Wednesday 6 July 2016

Edge Working Options for Glass

There are a number of standard options for the worked shape of edges.  The simplest is to have a seamed edge, where just enough sanding is done to take the sharpness from the edge.

The next is to have an arris where more glass is removed, usually as a chamfer, but sometimes in a rounded, bullnose effect.  These are commonly used for glass that is to be toughened.





Flat chamfered and often polished edges are quite common also.

Bevelled glass is very common on mirrors as this reduces the reflection of the inside of the frame holding the glass.

As you can see from the attached illustration, there are a number of standard edge treatments, although some of them are uncommon.






The seamed, arrised and flat polished edges are easiest to create by hand grinding.  The other more fancy edges require machines.